At Fibro Rock Egypt, we view Research and Development (R&D) as the cornerstone of innovation and excellence in manufacturing insulation solutions with our signature rock wool product, FIBROCK. Through continuous investment in R&D, we strive to enhance our current products and develop new solutions that align with the market’s evolving needs. Whether improving thermal insulation, soundproofing capabilities, or fire resistance, our R&D efforts ensure that FIBROCK Products remains at the forefront of insulation technology.
At Fibro Rock Egypt, we are dedicated to creating advanced insulation solutions. Through ongoing research, we continually enhance and expand the applications of FIBROCK products across various sectors.
FIBROCK products meet the highest standards in thermal and acoustic insulation. Through continuous research, we work to improve the efficiency of our FIBROCK WOOL to provide superior protection and reduce energy consumption.
Fire safety is a top priority at Fibro Rock Egypt. We focus on improving the fire resistance of FIBROCK WOOL and developing innovative solutions that ensure maximum safety. Our R&D team continually works to enhance the ability of our products to withstand high temperatures, making FIBROCK products ideal for insulation in high-risk residential and industrial buildings.
We take great pride in producing our high-quality FIBROCK products using a cutting-edge manufacturing process. This process is meticulously designed to ensure maximum efficiency, sustainability, and product performance, reinforcing our commitment to environmental responsibility and adherence to the highest industry standards.
The foundation of FIBROCK begins with selecting natural and sustainable raw materials. Our FIBROCK Wool is derived from volcanic rock, primarily basalt, which is abundant and renewable. Basalt’s natural properties make it ideal for producing insulation due to its excellent heat resistance, durability, and sound-absorbing capabilities.
The first major step in the manufacturing process is melting the basalt rock. The raw materials are heated in a high-temperature furnace. This process mimics volcanic activity, where the basalt is transformed into molten lava. At this stage, other additives may be introduced to enhance specific product characteristics, such as improved fire resistance or mechanical strength.
Once the rock is in its molten state, it is rapidly cooled and spun into fibers using a spinning machine, much like how cotton candy is made. As the molten basalt is forced through spinning wheels at high speeds, it is stretched into fine fibers, forming FIBROCK WOOL. These fibers are naturally fire-resistant, provide excellent insulation, and offer superior soundproofing capabilities.
The fibers formed from the molten rock are collected and sprayed with a binder, which helps bind the fibers together and improve their structural integrity. This binder is essential for ensuring the stability and durability of the final product. After the binding process, the fibers are collected and ready for further processing into the desired thickness, density, and form.
The binder-coated FIBROCK products are then passed through a curing oven, heated to set the binder, and solidified into their final form. This process also ensures that FIBROCK WOOL maintains its thermal and acoustic properties. The curing step is critical for stabilizing the insulation’s shape and preparing it for various applications.
Once the curing process is complete, the FIBROCK WOOL is cut into the required sizes and shapes. Depending on the specific product line, FIBROCK may be cut into boards, rolls, or pipe insulation. We offer a wide range of densities and thicknesses to meet the varied needs of our customers in the residential, commercial, and industrial sectors.
FIBROCK products are given additional facings to enhance their performance for some applications.
These facings are applied during the final stages of manufacturing based on the specific requirements of each project or customer.
At Fibro Rock Egypt, we are committed to maintaining the highest quality standards. Our production process includes rigorous quality control measures at every stage of manufacturing. Each batch of FIBROCK undergoes comprehensive testing to ensure it meets or exceeds industry standards for thermal insulation, fire resistance, and soundproofing. This includes tests for durability, density, and dimensional accuracy.
Once the quality control process is complete, the finished FIBROCK products are carefully packaged to protect them during transportation. From our factory, FIBROCK products are distributed to customers across various industries, ensuring timely delivery and top-quality service.
We pride ourselves on operating state-of-the-art facilities that testify to our commitment to quality, innovation, and sustainability in the insulation industry.
are equipped with the latest technologies to manufacture high-performance rock wool products designed for diverse applications, from residential and commercial buildings to specialized industrial uses. They take a closer look at the various aspects of our facilities and how they contribute to delivering superior insulation solutions.
are powered by cutting-edge technology, which allows us to consistently produce our high-quality rock wool insulation material, FIBROCK. From the initial processing of raw materials to the final production stages, every step in our manufacturing process is carefully monitored to ensure precision and efficiency.
A. Advanced Raw Material Processing
We source natural volcanic rock, the primary raw material for FIBROCK, which undergoes a specialized melting process in high-temperature furnaces. This process transforms the rock into fibers, forming the foundation of our insulation materials. By investing in the latest equipment and machinery, we can maximize the efficiency of this process, reducing waste and energy consumption.
B. Stringent Quality Control
At every stage of production, we adhere to strict quality control measures. Our facilities are equipped with advanced testing laboratories that analyze the properties of FIBROCK, including their thermal conductivity, acoustic performance, and fire resistance. This ensures that each product meets or exceeds international industry standards.
C. Product Customization
Our production facilities are flexible, enabling us to offer a wide range of densities, thicknesses, and facings for FIBROCK products. Whether it’s FIBROCK boards, rolls, or pipes, we can customize the materials to meet our clients’ unique needs. Our customization capabilities extend to the application of different facings, ensuring that our products are suitable for all insulation requirements.
By a team of highly skilled professionals who are dedicated to maintaining the highest standards of excellence. From engineers and technicians to quality control experts, every team member plays a crucial role in ensuring the success of our operations.
A. Employee Training and Development
We believe that our people are our greatest asset. That’s why we invest in continuous employee training and development programs. This ensures that our team stays updated with the latest industry trends and technological advancements, allowing us to deliver top-quality products to our clients consistently.
B. Safety and Compliance
The safety of our employees and the communities around us is a top priority. Our facilities adhere to strict safety protocols, and we conduct regular safety audits to ensure compliance with local and international regulations. By fostering a culture of safety, we create a productive and secure working environment for our team members.
Fibro Rock Egypt’s manufacturing journey began in Europe, where its advanced production lines were originally established in Greece in the early 2000s under the name of Fibrotermica Hellas SA, leading the rock wool insulation manufacturing in the European community.
